A coworker has had some pretty thin ones over the years, folded tyvek, and currently a big skinny brand one that's really nice.
I've been wanting one of those stainless steel ones for a few years now, but they are much more money then I am willing to spend.
So I decided to make my own wallet. Out of garbage, of course. Well, I did buy the leather in a 3lb pack from Hobby Lobby, but the piece I used looks like it was cut for a vest maybe? The Tyvek is from a mailing envelope from 1997, the clear pocket is from a plastic cover from an old report. The RFID shielding is a motherboard static protection bag. I collect old junk just for projects such as this.
The design of this one is wider and taller then a bifold or trifold. It is a bifold wallet, but has 2 pockets per face. This means you only keep half the cards in a given thickness. There is also no extra pockets separating the cards, so no extra bulk for that either. Just stack the cards.
I have the thinness of a tyvek wallet with the finish of a leather wallet. It can bend in the middle, contouring by butt better. I think I am really liking this so far.
The next one, I would sew the card pockets onto just 1 layer of the folded center piece rather then through both. This one give a nicer finish on the inside of the bill area. I would also cut the leather a bit bigger so I can roll the edges and sew through 2 layers of leather for a nicer edge finish. Also, mark on the BACK side of the Tyvek. I kept marking on the front side even though I know better!
I also like keeping fortune cookie fortunes in my wallet. So I may have some clear pockets just for my fortunes. I also carry SD cards, so I will have pockets for that as well.
In album Thin Wide RFID blocking Tyvek & Leather Wallet
It doesn’t look too much bigger this way, right?
My wallet is too fat. It’s slowly grown thicker in pace with my belly. Something has got to change. The wallet is the easier thing to make thinner.
An old Tyvek mailer envelope (From 1997!) a bit of scrap leather, my sewing machine, and about 3 hours….
No plans, just an idea, and a standard sized card to use as a template.
I used an old motherboard static bag for the RFID blocking layer. It’s sandwiched in the divider to deflect enough energy to keep the cards from activating and broadcasting. In theory. I don’t know if it works or not.
4 pockets, one of which is clear sewn onto the tyvek holding the static bag bit.
Trying to get the size of the leather right for the pockets.
Just a quick and dirty build. Trying to proof the concept and the sizes. I will probably make another one in a few months once I gauge how long this one will last.
Leather looks to be big enough to cover the inside pockets.
Binder clips. I don’t know how people did leather work before these things where invented. I love these things.
The leather is bigger then the liner, and needs an unsewn gap at the fold so it can open up correctly.
I sewed the leather on by hand with a glovers needle.
The wood block is for poking the needle down through the layers on so I don’t stab myself or the table. The pliers are to pull the needle through the rest of the way – it likes catching at the eye.
One side sewn up. Not very neat stitching, but it should hold it together.
I found it easier to sew with a card in each pocket. No wonder my wallet is so thick! I carry a metal plate for sharpening knives in it.
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