Got the old forge lit today

I made a fire steel. A friend came over and he worked on a small hatchet from an old hammer. He also helped my eldest start a fire with a Ferro Rod. Her first fire. She was struggling, but pushed through the frustration, and succeeded!

In album 8/14/16

My wife and old man conspired to get me a birthday present

Picked it up today. It's staying at my folks for a while yet until I have room to bring it back.

I can't find a name on it, just the number 100. It is missing the leather  drive belt, probably eaten by mice. 

Once I cleaned the mouse nest out of the blower, everything seems to work. There is a slight hop in the big pulley, should be small enough that the leather belt can 'eat' it.

I think the cover may be a drain cover. 

Anybody have an idea of the rough age of this guy? I've found a few pictures just like it online, but with no info.

I think my wife and father did a pretty good job on this forge.

In album 2014-03-07

The Rocket Mass Heater/Forge is again operational

I had picked up some black stove pipe last night so I could finish the heater tonight. I used the 55 gallon barrel my neighbor got for me. I assembled it tonight so I can measure the proper height for the heat riser. While it was assembled, I figured I ought to fire it up to test it. It smokes around the brickwork, but I kinda expected that as it's pretty much wide open with all the gaps. I will need to take it half apart to put in the full height heat riser and plug all the gaps somehow.

In album

I cut two holes in the lid of the barrel.

The back hole is the exhaust side. The front tube is the heat riser. The curled bits help center the outer part of the heat riser.

The outer heat riser slips over the metal tabs.

The insulated heat riser. This is too short by about 1/3rd.

The space between the two are insulated. Perlite, ashes, coke, clinkers and a bit of wood ashes.

The Rocket Mass Heater running with an open hearth.

Smoke runs up the side of the barrel. I need to seal up the masonry.

The fire and smoke goes up the heat riser as it’s supposed to!


New Barrel for Rocket Mass Heater/Forge

I got a new barrel for my Rocket Mass Heater/Forge (RMH/F) from my neighbor. The new barrel is over 10 times bigger then the old one. This should give me a performance improvement.

The current barrel is too small to work, really. There is no room for the insulated heat riser they need to work. I folded up a metal sign to use for my heat riser. I have to cheat it by putting a pair of inline-duct blowers at the far end of the heater. This forces the draft to work in the direction I want it. Works well for the forge, it sucks all the smoke out of the building, not so good for a hot fire, I have to keep the fire a bit held back or I overheat the blowers.

There is a bit of math that is required to build one of these. Not too much though. Area of a circle is pi time the square of the duct diameter, all divided by 4.

I am using 6″ ductwork as that’s what I got for free on freecycle. 8″ would probably work better – that extra 2 inches gives me twice the air volume, but, I don’t have it. This gives me a cross sectional area of 28.2 inches. I want to keep this 28 square inches minimum throughout the length of the system. Especially critical are the areas around the burn tunnel. You can get bigger than this in places, such as with the burn barrel, but everything up to the burn barrel had better be pretty close to 28 inches or this thing will smoke.

The space between the top of the heat riser and the burn barrel is one of the few spaces where you can ‘tweak’. I guess going smaller will actually make the heater sound more rockety. I am going to try to maintain my 28 square inches. The circumference of my 6″ burn tunnel is 18.8 inches. So I need to gap the top of the heat riser from the inside of the barrel an inch and a half.

This is primarily a forge, so that means I need to forgo the burn tunnel. However, I can lay a dozen bricks or so and make a quick, loose burn tunnel for the times I am wanting to heat the shop to do woodworking, or some other project.

I want to be able to ‘peel back’ a few of the ‘layers’ so to speak, so I can show people how these things work. The barrel I got is conducive to such abuse. It has a lid with a bolt-tightened band to hold it on. I will make it so I can take the outer barrel off so I can show people the insulated heat riser inside.

So, All I have to do is cut two 6 inch holes in the barrel lid, balance the lid upside dine precariously on some uneven brick, and then somehow sling the barrel up over the top of the heat riser which tops out near 6 foot off the floor.

I have a hunch I won’t be taking the barrel off for show and tell all that often..

I tried working on the gas forge tonight

Broke lots of things and didn't get a forge that worked very well. Just not enough heat.

I did run the rocket mass forge even though it's burnt out inside. Going to make a mess to clean up later in the ducts but I got the garage up to 57 again tonight. T-Shirt warm!

I pounded a bit of 1 inch square stock down to 3/4 inches to use in the hardy (square) hole of my new (used) anvil. This will be the post to hold the new face for the anvil.

Once I switched to coal and turned the air on, I got the metal much hotter, and it was so much better to work with. I am still learning – just reinforcing the basics at this point.

In album