I think I invented something

A laminar flow pipe reducer for a pump housing. At least, a little bit of Google searching hasn't shown me another.

I am trying to find a cheaper way to heat the 75 gallon aquaponics system in the basement. It's really running closer to 125 gallons of water with a LOT of surface area. This bleeds heat quite quickly, so the electric submersion heaters are expensive to run and I simply don't have enough to keep up with the cold basement sucking the heat out of my tanks.

So, I did something stupid. I rigged up a water line to the furnace and water heater flue. This involved running about 25 feet of 1/4 inch tubing because that's all I had on hand that would go the distance. There are issues with copper being toxic to fish, and cooling the flue, causing Carbon Monoxide to fill the house. So this is not something you want to do yourself.

I needed more water flow. A 3/4 inch pond pump forced down to 1/4 hose just doesn't work very well. Too much restriction to get good flow.

I had to make a water tipper to help my grow bed siphon start and stop. This just fills up with water slowly and then dumps the water at once into the bed. The small water pulse surge is often enough to trigger a slow siphon.

This is fine and dandy, but I have a 3d printer. So I spent some time with a Fluid Dynamics textbook and openscad and came up with an adapter for running multiple hoses out of my pump – http://www.thingiverse.com/thing:54029 

I think it's a first. I haven't found anybody else who made a laminar flow reducer for a pond pump. This thing induces laminar water flow through a series of small honeycomb shaped features inside the adapter.

It was very challenging for me to make, as my math skills aren't up to par. I kinda had to trial and error it instead of solving the problem with math.

In the end, it's designed to be printed, with a center support column running up the center to make the upper section easy to print.

The best part is that the goofy thing works!. I get the same water flow out of the heater line as before PLUS I get 2 additional water lines that are providing a significant additional water flow. I'd expect it to work poorly do to all the plastic that's in the water flow, but it seems to be efficient enough to overcome all the extra gunk in the way.

In album

Seriously stupid going on. Aquarium water heater off the furnace flue.

Water tipper mocked up with various bits to induce a water surge to trigger the bell siphon

Honeycomb feature inside the adapter to induce laminar flow.

3 different hoses come out of this one pump adapter.

I broke the first print in half to verify that it printed the way I wanted it to. (It’s my story, let me tell it the way I want to)

The pump running 3 separate hoses.

I am kicking around an idea for a cell phone based water sample spectrometer

It would be used for testing the water in my aquaponics system. I am not sure that the stuff I want to test is even detectable with the hardware I am going to use, but working out the mechanics is what’s challenging for me at the moment. The genisis for this idea is at http://www.backyardaquaponics.com/forum/viewtopic.php?f=50&t=11840&start=150#p345100

The process is to use the LED flash of a smartphone camera, a bit of a CDr or DVDr as a diffraction gradient, the camera, and the processing power on the phone. You measure distilled water, and then the sample and compare the two to see the differences.

The drawings are a quick render of the OpenScad file. The half-circle is a pivot that will hold the diffraction gradient so I can play with angles. I also need to add a spot for the test tube somewhere along the thin light slot.

The whole thing will be parametric, and customizable to any given smart phone.

Well, this is the plan. I am going to sleep on it a night, see what I dream up on it, and maybe send it to my printer tomorrow.

In album


 


 


 

3d printer ideas for custom aquaponics fittings

I am seriously excited about getting my 3d printer. It’s been a week since I ordered it, so 1-2 more weeks according to the confirmation email I got.

The printer can print in ABS. This can be a stinky plastic to print, but I’ve plans for making a fume hood for the printer that vents outside through the basement window. ABS is considered a food safe plastic, which means it should be safe to use in my aquariums.

I could do things like print out custom aquarium decorations, which I am likely to do. However, I am really excited about the prospects of printing out custom aquaponics fittings.

There are a couple of ‘fiddly bits’ in aquaponics, such as the bell siphon. When they work, they work great, but they can be a serious PITA to get that stage. There are people who have done a lot of original research on how to make the siphons start and stop easier such as Affnan. However, he has access to parts I can’t get locally. Now I will be able to print them out for myself!

Another item I would be able to print would be a tipper. It’s best explained in the video here.

I can print out a tipper that is shaped exactly to the space that is needed to fit into the grow bed. If I need a long, narrow unit, I can print that, a short squat one, I can do that too.

I can print out meshed safety cages to keep baby fishes out of the siphons at will. No more needing to attack PVC with a drill to poor effect!

I am terribly excited about all of this..

Aquaponics Store Idea

I’ve been looking at all the empty storefronts on main street Dundee on my way to work lately. I’ve been imagining having my own store front in one of those.

I’d sell Aquaponics stuff.

Ready made sets from tiny little things for apartment kitchens to fairly large backyard setups. I’d sell all the various parts, plumbing, bulkhead seals, containers, lights, whatnot. I’d carry some fish –  a few hardy ornimentals and some the pets stores don’t stock well locally and also the ‘eater’ fish such as tilapia, perch, etc. I’d also have a bunch of plants and seeds. Ones that grow well in AP systems that will give people the instant gratification of pretty plants now, and the economy of starting from seed.

I think a big thing I’d sell is pre-cycled media. One of the hardest parts of getting aquaponics up and running is getting the system ‘cycled’ – have the beneficial bacteria colonies all grown and doing their thing.

If people bought a ready to run kit from me, they’d get the booklet I’m writing, the tank(s), grow beds, cycled media, a few live plants, a dose of organic fertilizer to feed the cycled media, and a coupon for the balance of their plants and fish. The coupon effective date will be based on the system size so that the system will be correctly cycled when they go to add fish.

You see, I’d be setting people up for success, not to sell crap they don’t need (like 3-4 sets of fish). The only time I want to see them again is to redeem their fish/plant coupons, to get more parts for more systems (it’s addicting!) and when they bring their friends in to get their friends hooked on the hobby.

 

I’d make Aquaponics stuff.

I’d sell sets and kits that I’ve assembled. I’d make a bunch of the various bits and bobs that are needed, like the tank top stands to hold the grow beds, bell siphons, etc.. I’d give the plans away for free.

I’d have a 3d printer so I can make custom clips, fittings, and so forth.

I’d have a small ‘workshop’ with a few basic tools such as a PVC pipe cutter, reamers, drill press with bits, etc. so people who don’t have some of these specialty tools can use them at the store to make things they way they need them.

 

I’ve a few ideas on how I want to lay out the store.

The weirdest part will that I will have irregular hours. I’d have a rolling 4 day schedule where I stayed open late one night a week, and by late, I mean 10-12pm or something like that. By rolling the 4 day late nights over a 5 day week, I would be open late at least once a given named day per month. A HDTV with a calendar, answering machine auto-attendant, and website would show the hours.

I’d have a few interactive displays where people can get their hands wet. Bell siphons are one of those things that are really hard to understand in their simplicity. There would be a  set up where you can try different sizes of bell siphons with different amounts of water flow.

The fish would have a full data sheet printed out in large print for each species including details on picking fish in good health. With life sized photos. Attached to the tank that the fish are actually in. There would be a date as to when the last shipment came in.

I’d have half a dozen TVs hooked up to computers with proximity sensors that would turn on when you stood in front of a display with lots of options. It would explain your choices to you, and things to consider for your purchase. Maybe I would have a kinect and make the displays interactive so somebody could get to the details they are interested in.

  • Explain lighting options – HID, florescent, LED, incandescent
  • Explain the biological processes going on
  • Explain water parameters and how things like PH affect plant nutrient uptake
  • Explain how some plants may work well in some systems and not others
  • Explore the different options for grow beds
  • Explore the different options for siphons

I’d have bins of plumbing fittings and small sections of pipe. I’d sell pipe by the inch. A lot of stuff needs short pieces of pipe, and it’s really annoying to put a 10′ section of pipe into a compact car when you only needed a few 6″ pieces.

There would be QRcodes EVERYWHERE. They would also link to real information! Screw the marketing BS that the vendors give me, I’m writing my own datasheets, instructions, pros & cons, etc. People can come in and self help while in the store if they want, or they can get assistance, and the store employee can show them the details on the tablet they are carrying around.

 

I’d hire a few part time people.

Each employee is in charge of 1 running display in the store. They also are given a small kit to take home as a hiring bonus and are expected to run it while they are employed. They get annual bonuses in stuff and samples and new products are seeded out to them. It’s important that they know their stuff, and how else to do that then with experience.

I am thinking a couple of little old ladies and some codgers who know the local gardening. I’d let them pick their schedules, and hire in to fill in any gaps. The stuff these people know is invaluable. I want access to it!

I’d hire some high-schoolers.  The local schools FFA chapter would be a good place to start, maybe 4H too. The energy that they bring is great. They pick up on new stuff very fast. That and somebody needs to get the stuff off the top shelf so old-man-rivers doesn’t break a hip.

I won’t be open on the weekend unless the employees wanted the hours. 2 employees can schedule the hours they want to be open on the weekends.

 

I’d sell stuff online.

I am a web-geek. I will sell stuff online. I think the cool thing I would offer though would be in-store pickup, even after hours. I’d have a set of PO boxes with codeable punch-code locks. I can place an order into a box and ‘ship’ the box number and access code. The person can come anytime and pick up the order, even if the store is closed.

I like catalogs that actually have information in them and not just a list of product numbers and pricing. The website wouldn’t be a list of products, it would be a treasure trove of information, tutorials, options, comparison lists that all allow you to buy the things being talked about.

The site would be based on ‘here’s the things you need and here’s how to do it. You can get the stuff locally or buy it from me online.

 

Community

I’d work with the local schools to have an Aquaponics system in any classroom that wanted one. I’d work with the teachers & students on learning science and have them write ‘grant requests’, make/donate the parts that they need that they can’t otherwise source, and feature the results in the store. I’d totally love to see turtleponics!

I’d work with the local pet stores and plant nurseries to see if I can offer my customers coupons for their locations for stuff that I don’t carry.  The back of the couple would list a bunch of things that would work well in Aquaponics context, and the coupon is good for those items. Maybe I could get a display at their location and sell Ready-to-Run systems at their locations.

I’d be at the local ‘green’ expo and farmers markets.

 

Greenhouse

I’d want a location where I could have a greenhouse. Lots of big greenhouses would be great, because then I would sell plants and produce, but even a small greenhouse or two would be great. I would show that you can grow in the winter here in Chicagoland.

 

Dream

This is all a pipe dream at the moment.

I can’t transition from what I am doing today into a store – I’d loose the house in the time it took to get the store pulling in foot traffic.

 .

Savonious VAWT windmill aquarium pump prototype

I made a Vertical Axis Wind Turbine today. It was supposed to pump air, but never quite got that far.

The idea came about from a discussion on a website I am on about aquaponics.

The indoor windmill in the LaBOREtory
I riggged up an indoor windmill to test some ideas

Yes, I made an indoor windmill. Stop laughing. Please. No, really, stop laughing!

I am using the air coming out of a heat vent to test the concept as it’s a bit cold outside.

The windmill actuates a air pump valve
The windmill actuates a air pump valve

The air pump isn’t getting enough power to actually work, but it does prove that the concept should be able to be made. I blame the flimsy soda bottle. I had a hard time to get the curved bits to flare evenly. I used a lighter to heat the plastic a bit while I had positioned it where I wanted it. One half would work, the other doesn’t. Weirdness. I also used a bit of excess cat5 wire to hold the thing together. Not quite baling wire, but the tech-age equivalent.

An air pump head getting powered by a soda bottle windmill
An air pump head getting powered by a soda bottle windmill

The pictures are kinda hard to see what’s going on. so I made a video too.

.